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Case Study

RFID Project for Kovapaint

RFID on Paint Production Line and Warehouse Management

Industry: Paint Manufacturing | Scale: Production Plant

Before and After RFID

X

Before — Barcode

Scan Speed1 drum/scan

Must scan each paint drum individually, line-of-sight required.

Inventory Time5-7 days

Large warehouse, tens of thousands of drums, production must stop.

Error Rate5-8%

Barcodes get paint-stained, faded, torn, unscannable.

Goods In/Out15 min/pallet

Scan each drum on pallet, queue at dock doors.

DataEnd-of-day update

Staff write on paper, enter into system at end of day.

✓

After — RFID

Scan Speed100+ drums/sec

Scan entire pallet at once, no line-of-sight needed.

Inventory TimeHalf a day

Audit entire warehouse without stopping production.

Error Rate<0.1%

RFID tags resist paint, chemicals, unaffected by dirt.

Goods In/Out30 sec/pallet

Forklift drives through RFID gate, auto-recorded.

DataReal-time

Instant ERP update on every in/out/movement.

Video: RFID vs Barcode Speed

See the real-world speed difference between RFID and barcode at the factory.

Solution Details

Chemical-Resistant RFID Tags

Special UHF RFID tags that resist solvents, paint, chemicals. Attached to drum lids, unaffected by paint splashes.

RFID Gates at Dock Doors

Installed CM2000-4 readers + RC12 antennas at 4 receiving/shipping docks. Forklifts drive through, system auto-records everything.

Inline Readers on Production

URA4 mounted at end of packaging line. Each drum gets tagged and auto-read before palletizing.

RFID Label Printer

Zebra ZD621R prints labels with embedded RFID tags. Encodes product code, production date, batch into tag.

Key Metrics

10,000+
Drums/day
Auto-tracked
5x
Faster than barcode
In/out speed
99.9%
Accuracy
Stock precision
0
Inventory downtime
No production stop

RFID for Manufacturing?

RFID LAGI consults RFID solutions for production lines and warehouses.

Flagship Product by RFID LAGI LLC

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